Absorbing foreign advanced technology is the foundation of producing LP series bottle unscramble machine. It is developed and researched according to the requirement of high speed direction and this machine is the leading equipment in domestic market.
Properties and advantage:
A) The main motor speed reducer applies torque limit mechanism to avoid harming the machine when trouble happens.
B) Twice push rowing bottle mechanism is used to ensure every bottle location has bottle which apparently prompts bottle output efficiency.
C) Bottle handling air conveyor prevents bottles from dropping down when in transportation.
D) Damaged bottles shall be rejected according to the reject mechanism.
E) This machine is equipped with blocking bottle detector. It will stop and alarm when bottle blocks.
F) No-bottle detector will send signal to elevator immediately when the bottle quantity is few and elevator shall supply bottles automatically.
G) Photoelectric switch is installed on the air conveyor to control the unscramble machine.
H) Bottle unscramble machine has oil mouths which make the gear, bearing and cam lubrication conveniently.
I) Main electrical appliance (Inverter, PLC, Photoelectric switch, Relay) is from MITSUBISHI, OMRON, SIMENS and so on
J) Air system uses TAIWAN AIRTAC.
Water Blowing-Filling-Capping Combiblock Filling Machine for Blowing unit
1) Special designed secondary blowing system monitors in time pressure curve of bottle stretch process in each cavity to provide accurate and timely parameters for technical adjustment, which is more convenient for operators to adjust technical parameters.
2) Adopt manipulator transfer technology that cam mechanism has precise control. Catch and send preforms at high speed and the quality is reliable. Taking preform, sending preform, taking bottle and sending bottle match action of opening and closing mould to ensure that the movement process is exact and high efficient. Taking preform, sending preform, taking bottle and ranking bottle are finished automatically by manipulator, avoiding middle pollution.
3) The cam mechanism controls exactly opening and closing of mould frame. Special mould locking and pressurizing system and simple and firm mould frame structure can control independently the blowing parameters of each cavity. Good malfunction diagnosis function and special blowing structure ensure the sealing reliability under various pressure. The blowing pressure can be adjusted.
4) Stretch rod control exactly preform's axial stretch. The first blow and second blow control preform's vertical stretch. By precise adjustment of the first and second blow, the ideal distribution of bottle wall thickness can be achieved.
5) Break conventional design and adopt structure of coaxial rotary bushing with small cubage and light weight. Adopt two deep groove ball bearings to fix two ends to make outside sleeve and core axes concentric, to ensure that the rotary sealing ring is not easy to be damaged. At the same time, increase one water back channel to make the leakage water in Gore circle flows back along pipe, ensuring that the water distributor won't have leakage.
6) Heater adopts extend 6-section short wave infrared ray temperature control. Pre-heating zone and adjusting zone's lamps can be controlled and adjusted respectively by technical requirement. Equip real-time temperature monitoring system to ensure stable and accurate process.
7) Cooling water channel and preform cooling system effectively protect the bottle moth and avoid high temperature occurring in outside wall of the preform. Our company's heating system can save energy 20% compare with other suppliers.
8) Pneumatic line parts increase exhaust recycle system (according to customer's requirement) can save air 30%-50% to save energy consumption and reduce cost.
9) Parameters of heating temperature and blowing time can be set according to different preform and bottle shapes. While changing bottle shape, user only needs to call the pre-set parameters.